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Casting
Merging technologies, offering a wide range of products.
METAL SMELTING is a European reference company with more than 30 years of experience in iron casting using various technologies.
It was created to add value within the Group, taking advantage of the synergies.
By using various casting technologies, it meets all the needs for a wide range of parts in various different materials, sizes and series types.
Technologies
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Automatic vertical casting
(green sand, Disamatic)Plant: Metal Smelting Elorrio
Casting: Nodular iron.
Parts: From 0.5 kg to 15 kg.
Series: Large.
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Automatic horizontal casting
(green sand, HWS)Plant: Sand casting Legutiano
Casting: Grey iron, nodular iron and special alloys.
Parts: From 15 kg to 80 kg.
Series: Medium to large.
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Automatic chemical casting
(Type Flaskless IMF)Plant: Metal Smelting Iurreta
Casting: Grey iron, nodular iron and special alloys.
Parts: From 80 kg to 3,000 kg.
Series: Short and medium.
Products
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Differential housingWeight: 1,90 kg
Sector: Automotive
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FlangeWeight: 2,10 kg
Sector: Automotive
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Scatola PonteWeight: 22,54 kg
Sector: Heavy vehicles
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DeckelWeight: 34,33 kg
Sector: Heavy vehicles
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Housing CoverWeight: 340 kg
Sector: Wind energy
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Motor side bearing pedestalWeight: 420 kg
Sector: Lifting equipment
Machinery
The casting division has the most advanced technological equipment to meet the requirements of our customers. We have vertical DISAMATIC moulding lines, horizontal Heinrich Wagner Sinto moulding and chemical horizontal IMF moulding lines.
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Automatic vertical DISAMATIC moulding2 green sand DISAMATIC MK-5A and DISAMATIC 2013 MK-4 moulding lines
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ABB smelting platform2 ASEA automatic induction-casting furnaces
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Automatic horizontal HWS mouldingHorizontal green sand Heinrich Wagner Sinto moulding line.
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Smelting platform2 Inductotherm furnaces, dual rack system (12 tons / por hour per furnace).
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IMF chemical moldingInstallation of automatic chemical molding composed of furan mixer, automatic turner, varnishing manipulator, automatic coupler, motorcycle cooling warehouse, demoulding booth, handling systems.
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ABB smelting platform2 medium frequency induction furnaces (4.5 tons/hour per furnace).
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Core shopCold box and hot box FOUNDRY AUTOMATICS, EUROMAC and LORAMENDI core-shooter machines
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OMSGOSMG shot blasting machime
Certifications
METAL GROUP has a robust integrated management system which represents a commitment to customer satisfaction, worker safety and respect for the environment and society in general.
In order to reach this quality standards, it has modern control equipment that guarantee the quality of its products and in addition collaborates with advanced Metallurgical Technology Centers to carry out any required test.
* In process of obtaining.
Metal Smelting centres certificates:
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IURRETA
- ISO 9001/2015
- ISO 14001/2015
- ISO 45001/2018
- ADW02000
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ELORRIO
- ISO 9001/2015
- ISO 14001/2015
- ISO 45001/2018
- IATF 16949/2016
- ADW02000
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LEGUTIANO
- ISO 9001/2015
- ISO 14001/2015*
- ISO 45001/2018*
- IATF 16949/2016*
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Diploma in advance management
